Friday, January 16, 2009

Happy New Year From Prowler - Big News!

As we begin 2009, we have some big news to share about Prowler kit and aircraft purchases.

In this post:
1. Purchase of kit #11
2. Purchase of the Red/White & Blue aircraft and kit #13.
3. CNC update
4. Builder reference pix
5. Builder Updates

Thanks for checking in and let's get started:

1. Purchase of kit #11 - According to our records, the "Old" Prowler Aviation produced 16 aircraft kits. These kits varied in completeness. Some were complete kits, several were not all that complete. In any event, kit #11 was a fairly complete kit owned by an individual in Prescott AZ. This kit was posted for sale on Barnstormers late last year and was purchased by Mr. Ben Armen. Ben is an airline captain living in PA. He as since taken possession of the kit, set up for initial assembly in Austin, TX, and has inventoried the entire kit. Ben has lined up assistance from old friends in Austin that will be helping him get started on his kit. Congratulations Ben. We look forward to working with you and assisting you in the building of your airplane.

2. Purchase of RW&B aircraft and kit #13 - As we previously reported, the second flying Prowler (Red, White & Blue aircraft) was owned by an individual in Jacksonville, FL. This person also owned kit#13. Mr. Rick Pellicciotti of Memphis, TN has purchased the kit, the aircraft and all of the Prowler parts and pieces from the JAX owner. Rick and his wife have moved all the Prowler "stuff" to Memphis and he has begun his inventory as well. Here are some pix of the move:
See Rick's website link (on the right side bar) for more information. We look forward to working with you and assisting you in getting your aircraft back together and kit built. We will post more about his plans once he gets his inventory done and has had an opportunity to come up with a game plan. Welcome aboard Rick.

3' Progress on CNC table - We have been spending a lot of time "burning electrons" on CNCzone.com (a great resource) and are getting a lot smarter about CNC tables and plasma cutting. As a result we have determined several modifications and options that we must add to our CNC table. The list includes: 1) add cable guides; 2) modify torch holder from a "manual" torch system to a "machine" torch system; 3) add an automatic torch height control system; 4) actually purchase and add the plasma torch to the table. Well, we took baby steps on this one and started with the easy one first:
Cable guides are now installed and table tested. No more wires hanging off the ceiling!! The torch holder system mod is up next. Here's the "manual" torch holder before removal:
We are investigating modifying this to a "machine" torch holder that will also be able to be used with the torch height control system. More to follow. Here's a pic of the current setup:

4. Builder Reference Pictures - Over the past several months we have had the opportunity to visit and work with builder Ray Seim. He has made his collection of Prowler pictures available to us for other builders to use as reference when working on their aircraft. These photos are of several of the completed aircraft and current kits at various stages of construction. It also contains many pix of single components being constructed which are very useful for builder reference. We have spent hours scanning and organizing these pix into a CD to distribute to our current builders. Many thanks to Ray for these photos, we really do appreciate this contribution. These will, without a doubt, be very valuable to our current and future builders!

5. Builder Updates - Here's a recap of the current builders that we have had contact with and the status of each aircraft:

Kit #1 (RW&B Aircraft) - Recently purchased by Rick and is currently being inventoried and developing a game plan to re-install engine and get the aircraft flying again.
Kit #5 - We recently discovered that George's 3rd aircraft appears to be kit #5 that was returned by a former owner. Airplane is airworthy, has flown, but is currently in "storage" and is for sale.
Kit #7 - This kit belongs to Bryan and has the wing almost completed. Bryan is getting ready to begin assembling the fuselage.
Kit #10 - This kit is owned by Ray and is in the 80% complete range. He is currently working on installing avionics and hopes to get the engine installed by the end of the year.
Kit #11 - This kit was recently purchased by Ben and has been moved to Austin, TX where it has been completely inventoried. Assembly will begin over the next several months.
Kit #12 - This kit is owned by Chuck and has flown. He is working on taking care of some issues and preparing another round of test flights.
Kit #13 - This kit was purchased by Rick at the same time that he bought the RW&B airplane. This kit is (in his words) "the 75% complete and 75% left to go phase." Inventory is underway and he will have a plan for this kit in the future.
Kit #14 - This is the airplane owned by Steve and has flown it's maiden flight with some follow on test flights. At last contact, Steve said he was working on some cooling issues and would be flying it again soon. That was late last year and we need to check in on Steve again soon.
Kit #17 (Sort-of) - This aircraft is being built by John "Cabi" Cabigas. We are calling this kit #17 since John purchased many left-over inventory parts as well as the engine and landing gear from George prior to our purchase of Prowler Aviation. His aircraft will be a collection of these parts, parts that Cabi is fabricating himself, and possibly some from us. Since it is still following George's techniques we are including it into the "Old" Prowler Aviation kits - as we are also doing with our kit.
Kit #18 - This is the kit that we are building. As mentioned above, we are including it in the "Old" Prowler Aviation kits since we are also using some left-over inventory parts from the old Prowler as well as our own parts that we are fabricating using George's techniques. Once we are actually set up for production - we will most likely switch to using some new kit numbering scheme. More to follow. We have a vert stab sub-kit that is being assembled and the wing spar is in progress. Total work probably represents less that 5% complete.

That's the latest and greatest. We work full time on this project when we're not working the "day jobs" so that we can get this company back up and running. We appreciate your keeping tabs on us and your support. Have a great 2009!

2 comments:

Anonymous said...

Excellent update! To amplify my comments on #1 and #13:
#1 was landed with the wheels up after an engine failure. We are taking inventory, accessing the damage and formulating a plan to repair / restore this airplane to flying status. We will keep it as original as possible, only making internal changes to improve reliability.
#13 is structurally complete with the flight controls in and working. There is no wiring, plumbing, engine installation or avionics so there is quite a bit left to do.

Rick Pellicciotti

Steve Rogers said...

Hey Todd and company,
Thanks for the news. I was able to test fly my airplane #14 late last November and I'm happy to report that my cooling issues are solved. 1.6 hour flight, no squawks.

I cut a 4" by 5" square hole near the back lower corner of each of the small removable cowls that cover the exhaust pipes and covered them with stainless steel louvers. These allow air to exit the cowl, which draws air through the forward oil cooler, around the pan and out, and also allows the hot air coming out of the supercharger waste gate to exhaust overboard. The oil temp stabilized between 180 and 200 degrees, and was controllable with the cooler door on the aft cooler.

I'm now just waiting for good weather in the pacific northwest to continue flight testing. More news to follow in early spring.